Difference between revisions of "3D Printing"

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[[Category:FabLab Equipment]]
 
[[Category:FabLab Equipment]]
== About ==
+
==About==
 
3D printing is an additive manufacturing process that allows for the creation of real-world, tangible objects from 3D virtual models. MakeICT maintains the following 3D printers:
 
3D printing is an additive manufacturing process that allows for the creation of real-world, tangible objects from 3D virtual models. MakeICT maintains the following 3D printers:
  
{| class="wikitable sortable"
+
*[[Prusa i3 MK3]] (x4)
|-
+
*[[Ultimaker 2]]
! {{:Ultimaker 2}} ! {{:Rostock Max v2}} ! {{:Creality CR-10S}} ! {{:Prusa i3 MK3}}
 
|}
 
  
== Machine Access Policy ==
+
The current print status for the Prusa printers can be viewed here: http://3dprintmonitor.makeict.org/
Use of the 3D printers requires authorization from an approved peer-authorizor or attendance in a 3D printer workshop that includes authorization.
 
* Any member who has been authorized to use the 3D printer may peer-authorize other members
 
* Authorization instruction must at least include
 
** Fundamental knowledge of each printer's working principles
 
** Proper use and control of each printer
 
** Software workflow
 
** How to change filament
 
** How to pay for material
 
  
== Filament Fund ==
+
==Machine Access Policy==
Printing with filament provided by MakeICT costs $0.04 per gram.  After printing, please weigh your print using the provided scale and put the appropriate amount of money in the filament fund jar.  If you have any requests for new colors/types of filaments, you can write them on the same jar.
+
Use of the 3D printers requires authorization from an approved peer-authorizer or attendance in a 3D printer workshop that includes authorization.
  
== Workflow ==
+
*Any member who has been authorized to use the 3D printer may peer-authorize other members
'''Note: This process is under development and may change. Check back here for updates if something changes.
+
*Authorization instruction must at least include:
'''
+
**Fundamental knowledge of each printer's working principles
=== Slicing ===
+
**Proper use and control of each printer
 +
**Software workflow
 +
**How to change filament
 +
**How to pay for material
 +
 
 +
==Filament Fund==
 +
Printing with filament provided by MakeICT costs $0.04 per gram. After printing, please weigh your print using the provided scale and put the appropriate amount of money in the filament fund jar. If you have any requests for new colors/types of filaments, you can post them in the Fab Lab category on [https://talk.makeict.org our forum], or send an email to [mailto:fablab@makeict.org fablab@makeict.org].
 +
 
 +
==Prusa 3D Printers and Filament Types==
 +
Review this guide for best practices when using different filament types with MakeICT's Prusa printers: [[MakeICT Prusa 3D Printers and Filament Types]]
 +
 
 +
==Workflow==
 +
===Slicing===
 
Slicing is the process of converting an STL file to the G-Code required to run the printer.
 
Slicing is the process of converting an STL file to the G-Code required to run the printer.
  
Any slicer with an appropriately configured profile can be used to generate G-Code to run the machines. We have setup Slic3r with profiles for each machine on the design computer in the Fab Lab, and are working to configure the same for Cura. These profiles are available on the [[Slicer Profiles]] page on this Wiki.
+
We use PrusaSlicer to generate the G-Code for our printers. The design computer in the Fab Lab has the appropriate profiles installed, as well as all MakeICT laptops. These profiles are also available on the [[Slicer Profiles]] page on this Wiki if you want to install them on your own computer.
  
Slic3r has native support for uploading to Octoprint, just hit the 'Upload to printer' button in the 'Plater' tab. In Cura just export the G-Code file and upload it using the file browser in Octoprint.
+
To generate the G-Code for a 3D printer, first select the appropriate printer in the 'Printer' dropdown in the upper right-hand side of Plater window. Then select the preset for the material you wish to use. To load your file click the 'Add' button on the left-hand side of the toolbar at the top of the 3D Editor view.  You can also go to 'File' > 'Import' > 'Import STL/OBJ/AMF/3MF' or use the hotkey 'Ctrl + i'. PrusaSlicer should automatically slice the file in the background, and progress will be displayed in the lower right-hand corner of the window.
  
When slicing, be sure to use the correct profile for the machine you intend to print on.  G-Code generated for one machine '''WILL NOT''' work properly on the others.
+
Before you send you G-Code, always check the preview by clicking the second icon in the bottom left corner of the screen. Once you've confirmed that everything looks good, hit the 'Send G-code' button near the bottom right 3D Editor view.
  
=== Printing ===
+
G-Code generated for one machine '''WILL NOT''' work properly on the others, so if you manually save the G-code, be sure that you only use it on the printer that it was originally sliced for. This info can be found in the G-code file if you forget.
Each printer can be run using Octoprint. Thorough instructions on this interface can be found on the [[Octoprint]] page.  The username and password are 'maker'.
+
 
 +
===Printing===
 +
Each printer can be run using Octoprint. More thorough instructions on this interface can be found on the [[Octoprint]] page.  The username and password are 'maker'.
  
 
The printers can be reached at the following addresses while connected to the network at MakeICT:
 
The printers can be reached at the following addresses while connected to the network at MakeICT:
  
*Rep Rap Mendel: [http://reprap.makeict.org reprap.makeict.org] 192.168.9.30
+
*Prusa i3 MK3 [http://prusa1.makeict.org prusa1.makeict.org]
*Ultimaker 2: [http://ultimaker.makeict.org ultimaker.makeict.org] 192.168.9.31
+
*Prusa i3 MK3 [http://prusa2.makeict.org prusa2.makeict.org]
*Rostock Max V2: [http://rostock.makeict.org rostock.makeict.org] 192.168.9.32
+
*Prusa i3 MK3 [http://prusa3.makeict.org prusa3.makeict.org]
 +
*[http://prusa4.makeict.org Prusa i3 MK3 prusa4.makeict.org]
 +
*Ultimaker 2: [http://ultimaker.makeict.org ultimaker.makeict.org]
  
 
To run a print: select your file and click the print button.
 
To run a print: select your file and click the print button.
  
== General Use Tips ==
+
===Changing Filament===
*<s>When changing from a filament that prints hotter to one that prints cooler (e.g. ABS to PLA) you should do a [http://support.3dverkstan.se/article/10-the cold pull] to remove the old plastic that is lining the melt chamber. Otherwise there will likely be problems with underextrusion due to the unmelted plastic.</s> (Not necessary or effective with e3d hotends)
+
The process for changing filament varies slightly between the Prusas and the rest of the printers, but all of them use the filament change menus on the LCD control panel. Wiki Page for the specific printer may have more details on the filament change process if needed.
  
*When your print is finished, do not immediately turn off the power; wait until the nozzle has cooled.  The Ultimaker and Rostock have actively cooled heatsinks on their hotends, and if power is cut before the nozzle is cool the filament can melt higher up than intended and cause a jam.
+
==General Use Tips==
  
*Be careful when removing prints. The glass beds are fairly durable, but can be cracked with excessive force. '''No hammers, mallets, or other bludgeoning devices are to be used for print removal!'''
+
*'''Always''' watch the first layer of a print to make sure that it sticks to the bed properly.
 +
**If the first layer does not adhere properly the print will fail and make a big mess, potentially damaging the machine.
 +
 
 +
*Check material before starting a print. Make sure it is the correct type, and that there is enough to complete the print.
 +
 
 +
*When your print is finished, do not immediately turn off the power; wait until the nozzle has cooled. All of our printers have actively-cooled heatsinks on their hotends, and if power is cut before the nozzle is cool the filament can melt higher up than intended and cause a jam.
 +
 
 +
*Be careful when removing prints. The glass beds are fairly durable, but can be cracked with excessive force. '''No hammers, mallets, or other bludgeoning devices are to be used for print removal!'''
  
 
*G-Code files generated for one printer should never be used on another.  Re-run the slicer with the appropriate profiles for the machine that is being used
 
*G-Code files generated for one printer should never be used on another.  Re-run the slicer with the appropriate profiles for the machine that is being used
  
*Check material before starting a print. Make sure it is the correct type, and that there is enough to complete the print.
+
*Abrasive materials (carbon, metal, glow-in-the-dark, etc.) require hardened nozzles to print. '''DO NOT''' print any abrasives with the regular brass nozzles!
 +
*'''NEVER''' use metal scrapers to remove prints from the Prusa printers. You will damage the print surface. Remove the spring steel sheet and bend it to detach printed objects from the surface.
 +
 
 +
==Resources==
  
== References ==
 
 
*Slides for 3D Printing Basics Class
 
*Slides for 3D Printing Basics Class
**[https://drive.google.com/open?id=1c_LwoGg5Q9U5wuRVSqZHzLYhSFqgXUmNoGOQZj2W2N0 https://drive.google.com/open?id=1c_LwoGg5Q9U5wuRVSqZHzLYhSFqgXUmNoGOQZj2W2N0]
+
**https://drive.google.com/open?id=1c_LwoGg5Q9U5wuRVSqZHzLYhSFqgXUmNoGOQZj2W2N0
 
*Example files for 3D Printing Basics Class
 
*Example files for 3D Printing Basics Class
**[https://drive.google.com/open?id=1c1Jz6pHSVRO1V4L3aOdpQ0r1Tu-zE9J2 https://drive.google.com/open?id=1c1Jz6pHSVRO1V4L3aOdpQ0r1Tu-zE9J2]
+
**https://drive.google.com/open?id=1c1Jz6pHSVRO1V4L3aOdpQ0r1Tu-zE9J2
 
*Descriptions of the various G-Codes used to run the printers can be found here:
 
*Descriptions of the various G-Codes used to run the printers can be found here:
**[http://reprap.org/wiki/G-code http://reprap.org/wiki/G-code]
+
**http://reprap.org/wiki/G-code
 
+
*A list of some of the 3D design software we use at MakeICT
== 3D Printer Authorized Users ==
+
**[[3d_Design_Software|3D_Design_Software]]
To see authorized users expand this section --->
+
*Print Status Page:
<div class="toccolours mw-collapsible mw-collapsed" style="">
+
**http://3dprintmonitor.makeict.org/
{|class="sortable wikitable"
 
|-
 
! Name !! Authorization Date !! Authorized By
 
|-
 
| [[User:Abishek Gomes|Abishek Gomes]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Adam Wiley|Adam Wiley]] || 2016-03-30 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Alec Wilford|Alec Wilford]] || 2015-12-17 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Anna Lenhart Murray|Anna Lenhart Murray]] || 2016-06-01 || [[User:James Lancaster|James Lancaster]]
 
|-
 
| [[User:Audrey Barba|Audrey Barba]] || 2016-06-15 || [[User:James Lancaster|James Lancaster]]
 
|-
 
| [[User:Barry Wright|Barry Wright]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Brian Bush|Brian Bush]] || 2016-06-09 || [[User:James Lancaster|James Lancaster]]
 
|-
 
| [[User:Blake Baysinger|Blake Baysinger]] || 2016-06-27 || [[User: Turquoise Thomas|Turquoise Thomas-Morales]]
 
|-
 
| [[User:Bob Kralicek|Bob Kralicek]] || 2016-06-27 || [[User: Turquoise Thomas|Turquoise Thomas-Morales]]
 
|-
 
| [[User:Brock Milford|Brock Milford]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Bryan Barr|Bryan Barr]] || ||
 
|-
 
| [[User:Cat Barba-Abay|Cat Barba-Abay]] || 2015-12-17 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Chris Batcheller|Chris Batcheller]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Chris DeVries|Chris DeVries]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Christian Kindel|Christian Kindel]] || ||
 
|-
 
| [[User:Daniel Towle|Daniel Towle]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Derek Alexander|Derek Alexander]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Dominic Canare|Dominic Canare]] || || [[User:James Lancaster|James Lancaster]]
 
|-
 
| [[User:Dustin Richey|Dustin Richey]]  || ||
 
|-
 
| [[User:Elaine Hanna|Elaine Hanna]] || 2015-12-17 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Julie Chen|Julie Chen]] || 2016-06-27 || [[User: Turquoise Thomas|Turquoise Thomas-Morales]]
 
|-
 
| [[User:James Lancaster|James Lancaster]] || ||
 
|-
 
| [[User:James Seymour|James Seymour]] || 2016-06-01 || [[User:James Lancaster|James Lancaster]]
 
|-
 
| [[User:Jeff Eck|Jeff Eck]] || ||
 
|-
 
| [[User:Jim Hammer|Jim Hammer]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Joel Ewy|Joel Ewy]] || 2016-08-11 || [[User:Kip|Kip Landwehr]]
 
|-
 
| [[User:John Alexander|John Alexander]] || 2016-3-21 || [[User:Mike Barushok|Mike Barushok]]
 
|-
 
| [[User:Kip|Kip Landwehr]] || ||
 
|-
 
| [[User:Marcia Stevens|Marcia Stevens]] || 2015-12-17 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Marcus Mosley|Marcus Mosley]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Mark Esau|Mark Esau]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Matthew Warren|Matthew Warren]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Mason Baysinger|Mason Baysinger]] || 2016-06-27 || [[User: Turquoise Thomas|Turquoise Thomas-Morales]]
 
|-
 
| [[User:Mike Barushok|Mike Barushok]] || 2015-11-21 ||
 
|-
 
| [[User:Mike Doolittle|Mike Doolittle]] || ||
 
|-
 
| [[User:Penny Kralicek|Penny Kralicek]] || 2016-06-27 || [[User: Turquoise Thomas|Turquoise Thomas-Morales]]
 
|-
 
| [[User:Bob Jackson|Bob Jackson]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Reed Schimmel|Reed Schimmel]] || 2016-3-21 || [[User:Mike Barushok|Mike Barushok]]
 
|-
 
| [[User:Smcconnell|Sam McConnell]] || 2015-11-24 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Sam Schurter|Sam Schurter]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Steffin Gomes|Steffin Gomes]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Steve Querbach|Steve Querbach]] || 2015-12-19 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Tom McGuire|Tom McGuire]] || ||
 
|-
 
| [[User:Turquoise Thomas|Turquoise Thomas-Morales]] || 2016-5-31 || [[User:James Lancaster|James Lancaster]]
 
|-
 
| [[User:Westin Vice|Westin Vice]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Wilburt Guymon|Wilburt Guymon]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:William Davisson|William Davisson]] || 2015-12-15 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Zach Puls|Zach Puls]] || 2015-11-24 || [[User:Dominic Canare|Dominic Canare]]
 
|-
 
| [[User:Eric Sommer|Eric Sommer]] || 2016-05-01 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Rustin Atkeisson|Rustin Atkeisson]] || 2016-05-01 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Logan Pajunen|Logan Pajunen]] || 2016-05-01 || [[User:Smcconnell|Sam McConnell]]
 
|-
 
| [[User:Alex Kern|Alex Kern]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Cindy Conrad|Cindy Conrad]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Curt Gridley|Curt Gridley]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Dale Morrow|Dale Morrow]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Dana Danaver|Dana Danaver]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:David Springs|David Springs]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Mark Satoria|Mark Satoria]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Paul Poirier|Paul Poirier]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Phil Ross|Phil Ross]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Roy Hosie|Roy Hosie]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Steve Saner|Steve Saner]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Tom Conrad|Tom Conrad]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Tristan Jones|Tristan Jones]] || 2016-07-03 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Ryan Olsen|Ryan Olsen]] || 2016-08-15 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Alexander Tackett|Alexander Tackett]] || 2016-08-15 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Recil Robinson|Recil Robinson]] || 2016-08-27 || [[User:David Springs|David Springs]]
 
|-
 
| [[User:Joe Groom|Joe Groom]] || 2016-12-08 || [[User:Christian Kindel|Christian Kindel]]
 
|-
 
| [[User:Steve Owens|Steve Owens]] || 2016-12-08 || [[User:Christian Kindel|Christian Kindel]]
 
|}
 
</div>
 

Latest revision as of 21:07, 4 March 2024

About

3D printing is an additive manufacturing process that allows for the creation of real-world, tangible objects from 3D virtual models. MakeICT maintains the following 3D printers:

The current print status for the Prusa printers can be viewed here: http://3dprintmonitor.makeict.org/

Machine Access Policy

Use of the 3D printers requires authorization from an approved peer-authorizer or attendance in a 3D printer workshop that includes authorization.

  • Any member who has been authorized to use the 3D printer may peer-authorize other members
  • Authorization instruction must at least include:
    • Fundamental knowledge of each printer's working principles
    • Proper use and control of each printer
    • Software workflow
    • How to change filament
    • How to pay for material

Filament Fund

Printing with filament provided by MakeICT costs $0.04 per gram. After printing, please weigh your print using the provided scale and put the appropriate amount of money in the filament fund jar. If you have any requests for new colors/types of filaments, you can post them in the Fab Lab category on our forum, or send an email to fablab@makeict.org.

Prusa 3D Printers and Filament Types

Review this guide for best practices when using different filament types with MakeICT's Prusa printers: MakeICT Prusa 3D Printers and Filament Types

Workflow

Slicing

Slicing is the process of converting an STL file to the G-Code required to run the printer.

We use PrusaSlicer to generate the G-Code for our printers. The design computer in the Fab Lab has the appropriate profiles installed, as well as all MakeICT laptops. These profiles are also available on the Slicer Profiles page on this Wiki if you want to install them on your own computer.

To generate the G-Code for a 3D printer, first select the appropriate printer in the 'Printer' dropdown in the upper right-hand side of Plater window. Then select the preset for the material you wish to use. To load your file click the 'Add' button on the left-hand side of the toolbar at the top of the 3D Editor view. You can also go to 'File' > 'Import' > 'Import STL/OBJ/AMF/3MF' or use the hotkey 'Ctrl + i'. PrusaSlicer should automatically slice the file in the background, and progress will be displayed in the lower right-hand corner of the window.

Before you send you G-Code, always check the preview by clicking the second icon in the bottom left corner of the screen. Once you've confirmed that everything looks good, hit the 'Send G-code' button near the bottom right 3D Editor view.

G-Code generated for one machine WILL NOT work properly on the others, so if you manually save the G-code, be sure that you only use it on the printer that it was originally sliced for. This info can be found in the G-code file if you forget.

Printing

Each printer can be run using Octoprint. More thorough instructions on this interface can be found on the Octoprint page. The username and password are 'maker'.

The printers can be reached at the following addresses while connected to the network at MakeICT:

To run a print: select your file and click the print button.

Changing Filament

The process for changing filament varies slightly between the Prusas and the rest of the printers, but all of them use the filament change menus on the LCD control panel. Wiki Page for the specific printer may have more details on the filament change process if needed.

General Use Tips

  • Always watch the first layer of a print to make sure that it sticks to the bed properly.
    • If the first layer does not adhere properly the print will fail and make a big mess, potentially damaging the machine.
  • Check material before starting a print. Make sure it is the correct type, and that there is enough to complete the print.
  • When your print is finished, do not immediately turn off the power; wait until the nozzle has cooled. All of our printers have actively-cooled heatsinks on their hotends, and if power is cut before the nozzle is cool the filament can melt higher up than intended and cause a jam.
  • Be careful when removing prints. The glass beds are fairly durable, but can be cracked with excessive force. No hammers, mallets, or other bludgeoning devices are to be used for print removal!
  • G-Code files generated for one printer should never be used on another. Re-run the slicer with the appropriate profiles for the machine that is being used
  • Abrasive materials (carbon, metal, glow-in-the-dark, etc.) require hardened nozzles to print. DO NOT print any abrasives with the regular brass nozzles!
  • NEVER use metal scrapers to remove prints from the Prusa printers. You will damage the print surface. Remove the spring steel sheet and bend it to detach printed objects from the surface.

Resources